Giving bio-based geotextiles the right durability

Giving bio-based geotextiles the right durability

Lignin-coated natural fibers can replace highly resistant synthetic fibers in some civil engineering applications.

Eine Frau steht hinter einer Maschine, die ein Stück Stoff verarbeitet
Coating process of a cellulose-based nonwoven with the lignin compound as a hot melt application on a continuous coating line

In everyday life, textiles are usually associated with clothing, blankets and the like. But textiles can also be found in civil engineering: Made from highly resistant synthetic fibers, they are used to reinforce embankments so that they can be planted with vegetation. They stabilize water protection dams and enable thinner asphalt layers in road construction.

Synthetic fibers last too long, natural fibers too short

However, it is not always desirable for the textiles to last an extremely long time. For some applications, it would be advantageous if the fabrics in the soil degraded over time. Natural fibers, however, decompose too quickly. The German Institutes of Textile and Fiber Research Denkendorf (DITF) are therefore developing a bio-based coating for natural fibers that will give civil engineering textiles the right durability.

The coating is based on lignin, a natural substance which, together with cellulose, forms the main component of wood. Large quantities of lignin are produced as waste in paper manufacturing. Unlike the synthetic fibers previously used in geotextiles, lignin is biodegradable. However, the process is very slow. As a protective coating, lignin could therefore enable geotextiles to decompose over time without releasing microplastics into the environment. The life expectancy can be adjusted by how thickly the textile fibers are coated. In field trials, it was possible to produce bio-based geotextiles that remained intact for at least 160 days.

Establishing biopolymer compounds with lignin in the industry

However, this required a little trick: lignin is a brittle material. To enable it to act as a coating, the researchers mixed kraft lignin with softer biomaterials. Using special coating systems, the experts applied the biopolymer mix to yarns and textile surfaces. In climate chambers and outdoor tests, the researchers analyzed how the thickness of the coating influenced the respective durability.

However, further research is required before lignin can be established as a standard material for industrial processes in the textile industry. It is already becoming apparent, however, that this approach promises geotextiles that are climate and environmentally friendly because they avoid both CO2 emissions from fossil raw materials and microplastic inputs into nature.

The Ministry of Food, Rural Areas and Consumer Protection of Baden-Württemberg funded the research work.